TRUMPF Type R1 Press Brake Upper Tool – 120 mm Height, 55 mm Width, 8 mm Tip, 80 Ton/m

Key Features

• TRUMPF Type press brake tooling designed for press brakes using TRUMPF-type upper tooling systems
• 120 mm effective height suitable for a wide range of sheet metal bending applications
• 55 mm overall width provides a balanced combination of tooling strength and working accessibility
• 23 mm load-bearing section width provides substantial structural support for the working area
• R1 tip radius suitable for precision bending and applications requiring a relatively small inside bend radius
• 8 mm tip width provides a defined and stable bending contact area
• 80 ton/m load capacity for relatively high-force industrial bending applications
• Compact and robust tooling configuration for CNC press brake operations
• Suitable for general sheet metal bending and precision forming
• Suitable for cabinets, enclosures, machinery components, equipment panels, and fabricated sheet metal parts
• Manufactured from 42CrMo alloy steel
• Heat treated to HRC 54 ± 2
• Designed for repeatable industrial press brake bending operations
• Standard and customized TRUMPF Type tooling available
• Free press brake tooling design service available

Technical Specifications

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Typical Applications

This TRUMPF Type R1 press brake upper tool is designed for customers requiring a strong and precise upper punch for press brakes equipped with TRUMPF-type tooling systems.

Typical applications include:

• General sheet metal bending
• Precision air bending
• Cabinet and electrical enclosure manufacturing
• Machinery component fabrication
• Industrial equipment panels
• HVAC sheet metal fabrication
• Metal furniture manufacturing
• Structural sheet metal components
• Automotive and transportation components
• General industrial fabrication
• Small and medium-sized sheet metal parts
• Multi-step bending operations
• CNC press brake forming
• Applications requiring relatively high tooling strength

The R1 tip radius makes this punch particularly suitable for applications where a controlled and relatively small bending radius is required.

The 80 ton/m load capacity also makes this model suitable for applications where the customer requires more tooling strength than a light-duty upper punch can provide.

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Balanced Tooling Structure for Precision Bending

One of the important characteristics of this TRUMPF Type punch is its balanced structural configuration.

The tool features a 120 mm effective height and 55 mm overall width, while the load-bearing section has a width of 23 mm.

This configuration provides sufficient material around the working section to support the rated 80 ton/m load capacity, while maintaining a practical overall tool size for CNC press brake applications.

The combination of:

120 mm Height + 55 mm Width + 23 mm Load-Bearing Section + 80 ton/m Capacity

creates a strong and practical upper punch for industrial sheet metal bending.

Compared with extremely narrow or lightweight tooling, the wider structural configuration can provide improved resistance to deformation under higher bending loads, provided that the actual application remains within the tooling and machine specifications.

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R1 Tip Radius for Controlled Sheet Metal Bending

The R1 tip radius provides a relatively small working radius for applications requiring controlled bending geometry.

A small punch radius can be useful when the customer needs:

• Accurate bend positioning
• A relatively small inside bend radius
• Precise sheet metal forming
• Consistent bending results
• Good access to the intended bending line
• Repeatable CNC press brake production

The 8 mm tip width provides a defined contact area between the punch and workpiece.

Actual bend radius and final bending results depend on material type, material thickness, die opening, bending method, bending force, and machine conditions. The tooling should therefore be selected according to the complete bending application rather than tip radius alone.

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80 Ton/m Load Capacity for Industrial Applications

This model has a rated maximum load capacity of 80 ton/m.

The relatively high load capacity makes it suitable for industrial applications where the upper tooling needs to withstand comparatively high bending forces.

Potential applications include:

• Medium-to-heavy sheet metal fabrication
• Industrial equipment components
• Machinery parts
• Structural sheet metal components
• Cabinet and enclosure production
• Repeated CNC press brake production
• Applications requiring higher tooling strength

The actual allowable bending force should always be evaluated according to:

• Material type
• Sheet thickness
• Bending length
• Die opening
• Bending method
• Workpiece geometry
• Press brake capacity
• Tooling configuration

The 80 ton/m rating should not be interpreted as a universal maximum for every bending condition.

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Product Details & Manufacturing Quality

The upper punch is manufactured from 42CrMo alloy steel, selected for its combination of strength, toughness, wear resistance, and durability.

The tooling is heat treated to approximately HRC 54 ± 2, helping improve resistance to wear and deformation during repeated press brake operations.

The working area is precision machined to maintain the required tooling geometry and dimensional consistency.

The R1 tip radius and 8 mm tip width are manufactured according to the specified tooling design to provide a stable and repeatable bending contact point.

The 23 mm load-bearing section provides substantial structural support around the working area, helping the tooling handle the specified 80 ton/m rated load capacity under appropriate operating conditions.

For customers requiring consistent production performance, dimensional accuracy, tooling hardness, structural strength, and correct mounting geometry are all important considerations.

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Standard & Custom TRUMPF Type Press Brake Tooling

We manufacture standard TRUMPF Type press brake tooling and customized upper punches for different machines, workpieces, materials, and bending requirements.

For customers who have special bending requirements, we can design tooling according to the actual workpiece instead of simply selecting a standard profile.

Customers can send us:

• 2D workpiece drawings
• 3D models
• Bending drawings
• Existing tooling drawings
• Press brake machine specifications
• Photos or samples of existing tooling
• Workpiece samples

Our engineering team provides a free press brake tooling design service to help customers determine an appropriate tooling configuration.

Customization options can include:

• Overall tooling height
• Overall tooling width
• Load-bearing section dimensions
• Tip width
• Tip radius
• Punch angle
• Tooling length
• Special working profiles
• Clearance structures
• Interference-avoidance structures
• Machine-specific mounting dimensions
• Customized upper and lower tooling sets

For special applications, we can evaluate the workpiece geometry, bending sequence, punch accessibility, potential interference, required bending force, tooling strength, and machine compatibility before manufacturing.

This allows us to develop a custom TRUMPF Type tooling solution based on the customer's actual application requirements.

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TRUMPF Type Tooling for CNC Press Brake Applications

Our TRUMPF Type press brake tooling is manufactured as an independent tooling product designed for use with corresponding TRUMPF-type tooling systems.

It is suitable for professional sheet metal fabrication where customers require reliable tooling geometry, high strength, consistent bending performance, and customized tooling solutions.

WYS Machinery can supply both standard TRUMPF Type upper tools and application-specific custom tooling, supporting customers from tooling selection and design through manufacturing.

Customers are welcome to provide their workpiece drawings and bending requirements. Our engineering team can provide free tooling design assistance and recommend a suitable punch and die configuration for the specific application.