Replaceable Radius Insert for Split-Type Press Brake Punch – R8 R9 R10
The replaceable radius insert is designed for split-type press brake punch systems, allowing different bending radii to be achieved by changing only the working insert while keeping the same punch holder. Available in R8, R9 and R10 radius options with 85° forming angle, 46 mm height and 100 ton/m load capacity, these interchangeable inserts help reduce tooling cost and improve bending flexibility. Custom radius, dimensions, angles and structures are available according to customer requirements.
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Description
Replaceable Radius Insert for Split-Type Press Brake Punch
This replaceable radius insert is designed for modular press brake tooling systems where the working radius component can be separated from the punch holder.
Instead of using a complete one-piece radius punch, this design allows the same split-type punch holder to be reused with different radius inserts. By replacing only the working insert, manufacturers can quickly change bending radii according to different sheet metal forming requirements.
The models shown include R8, R9 and R10 radius inserts, all manufactured with an 85° forming angle, 46 mm height, and 100 ton/m load capacity.
Interchangeable Radius Insert Design
The main advantage of this modular structure is the flexibility between the punch holder and working insert.
A single split-type punch holder can be combined with different radius inserts to create different bending results. This reduces the requirement for multiple complete upper punches and helps optimize tooling investment for manufacturers handling different workpieces.
The interchangeable radius insert concept is suitable for:
- Different inside bending radii
- Sheet metal profile variation
- Small-batch production
- Customized bending applications
- Production environments requiring frequent tooling changes
The radius insert can be manufactured according to the required bending radius, material thickness, workpiece geometry and press brake specifications.
Key Features
- Replaceable radius insert design
- Designed for split-type press brake punch systems
- Available radius options: R8, R9 and R10
- 85° forming angle
- 46 mm insert height
- 100 ton/m load capacity
- Reduces the need for multiple complete punches
- Compatible with reusable punch holders
- Custom radius and geometry available
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Type | Replaceable Radius Insert |
| Application | Split-Type Press Brake Punch System |
| Radius Options | R8 / R9 / R10 |
| Forming Angle | 85° |
| Insert Height | 46 mm |
| Load Capacity | 100 ton/m |
| Structure | Replaceable Working Insert |
| Compatible Holder | Split-Type Interchangeable Punch Holder |
| Radius | Customizable |
| Height | Customizable |
| Width | Customizable |
| Angle | Customizable |
| Structure | Customizable |
Typical Applications
Replaceable radius inserts are commonly used for sheet metal bending applications where different inside radii are required while maintaining the same press brake tooling base.
Typical applications include:
- Radius bending
- Sheet metal enclosure production
- Electrical cabinet manufacturing
- Custom sheet metal fabrication
- Prototype and low-volume production
- Multiple-radius bending applications
By combining different radius inserts with one reusable punch holder, manufacturers can achieve more flexible tooling configurations without preparing a complete punch for every radius requirement.
Manufacturing & Customization
The dimensions shown on this page represent example configurations and do not limit the manufacturing capability of WYS Machinery.
The radius, height, width, forming angle and insert structure can all be customized according to customer requirements.
Customers can provide:
- Workpiece drawing
- Required bending radius
- Material thickness
- Press brake model
- Existing tooling interface
WYS Machinery can design and manufacture suitable replaceable radius inserts according to the actual bending application.
Customized versions are available for:
- Trumpf-type
- WILA-type
- LVD-type
- AMADA-type
- Bystronic-type
- Other press brake tooling systems
Standard & Custom Options
Available options include:
| Item | Options |
|---|---|
| Radius | R8, R9, R10 and custom radius |
| Angle | 85° and custom angles |
| Height | Standard or customized |
| Width | Customized |
| Insert Geometry | Customized |
| Tool Interface | According to holder design |
