KJ-10-S Double-Sided Vertical-Loading Press Brake Quick Clamp
he KJ-10-S is an independently developed double-sided mechanical press brake quick clamp with vertical tool loading and unloading. Compatible punches can be installed on either the front or rear clamping face and inserted directly from below. Designed as an alternative clamping solution for compatible AMADA-type press brake applications, it combines familiar operating functions with optimized structural details developed by WYS Machinery.
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Description
The KJ-10-S Double-Sided Vertical-Loading Press Brake Quick Clamp is an independently engineered upper tool clamping solution designed for flexible tooling arrangements, direct vertical punch changes, and efficient press brake setup.
The clamp provides front and rear clamping interfaces, allowing compatible upper punches to be installed in different directions. Different tooling profiles or punch combinations can be arranged on the same press brake according to the required bending process.
One of the most important features of the KJ-10-S is its vertical tool loading and unloading capability. Compatible upper punches can be inserted upward directly into the clamp and removed downward without being slid horizontally from the end of the clamping line. This makes it easier to install, remove, or rearrange individual segmented tools at the required position.
The functional configuration is designed as an alternative solution for selected AMADA-type press brake clamping applications. WYS Machinery has independently developed and optimized multiple structural details rather than directly reproducing another manufacturer’s product. This provides customers with a practical replacement option while maintaining WYS Machinery’s own product design and manufacturing approach.
The upper section does not use a conventional mounting groove. Instead, the press brake ram clamping plate directly grips the front mounting plate of the KJ-10-S, securing the complete clamp to the machine.
The KJ-10-S has a 120 mm working height and 150 mm clamp width. Its main components are manufactured from 45# carbon steel, with precision-machined mounting, clamping, and locating surfaces for reliable upper tool positioning.
Key Features
- Independently developed press brake quick clamp
- Double-sided mechanical clamping structure
- Front and rear upper tool installation
- Supports punches mounted in different directions
- Direct vertical tool insertion and removal
- Individual segmented tools can be changed at the required position
- No need to slide every punch from the end of the clamping line
- Suitable as an alternative for compatible AMADA-type applications
- Optimized structural details developed by WYS Machinery
- Grooveless upper mounting interface
- Direct press brake ram clamping plate installation
- 120 mm working height
- 150 mm clamp width
- Main components manufactured from 45# carbon steel
- No hydraulic, pneumatic, or electrical power required
- Precision-machined mounting and locating surfaces
Technical Specifications
| Item | Specification |
|---|---|
| Model | KJ-10-S |
| Product Type | Double-Sided Press Brake Quick Clamp |
| Design | Independently Developed by WYS Machinery |
| Clamping Structure | Mechanical |
| Number of Clamping Faces | Two |
| Tool Mounting Positions | Front and Rear |
| Tool Loading Method | Vertical Loading and Unloading |
| Tool Insertion Direction | Upward into the Clamp |
| Tool Removal Direction | Downward from the Clamp |
| Upper Mounting Structure | Grooveless Mounting Plate |
| Clamp-to-Ram Installation | Direct Ram Clamping Plate Mounting |
| Working Height | 120 mm |
| Clamp Width | 150 mm |
| Main Material | 45# Carbon Steel |
| Key Dimensional Tolerance | ±0.02 mm |
| Parallelism | ≤0.02 mm |
| Perpendicularity | ≤0.02 mm |
| External Power Required | No |
Double-Sided Tool Clamping
The KJ-10-S provides clamping interfaces on both sides of the holder. Compatible upper punches can be installed on the front or rear clamping face according to the required tooling orientation.
This double-sided design allows manufacturers to prepare different punch profiles or tooling combinations for multiple bending processes. Where permitted by the press brake configuration, it can reduce repeated complete tooling changeovers and improve production flexibility.
Vertical Tool Loading and Unloading
Compatible upper punches can be inserted directly upward into the KJ-10-S and removed vertically downward. This eliminates the need to slide each tool segment from the end of the press brake.
Vertical loading is especially useful for segmented upper tooling. If a punch located in the middle of the tooling arrangement needs to be replaced, the operator can remove that individual segment directly without first extracting all adjacent punches.
This can provide several productivity benefits:
- Faster installation of segmented upper tools
- Easier replacement of individual punch sections
- Reduced horizontal tooling movement
- More flexible tooling arrangements
- Shorter press brake setup time
- Improved efficiency for small-batch production
- Easier changes between different bending processes
Alternative for Compatible AMADA-Type Applications
The KJ-10-S is designed to provide double-sided clamping and vertical tool-changing functions for selected AMADA-type press brake configurations.
It can be considered where customers require a compatible replacement or alternative quick-clamping solution. However, press brake models, ram dimensions, clamping plates, and upper tooling interfaces can vary, so compatibility must be verified before ordering.
The KJ-10-S is independently manufactured by WYS Machinery and is not presented as a genuine or officially authorized component supplied by AMADA. AMADA is referenced only to help identify the intended machine or tooling compatibility.
Independently Optimized Structure
Although the KJ-10-S provides functions familiar to users of AMADA-type double-sided clamping systems, its structural details have been independently developed and optimized by WYS Machinery.
The design focuses on:
- Reliable mechanical upper tool retention
- Convenient vertical punch installation
- Practical front and rear clamping
- Accurate interface positioning
- Efficient clamp assembly and maintenance
- Compatibility with the intended machine connection
- A distinct WYS Machinery product structure
This approach provides customers with an alternative press brake tooling clamp without suggesting that the product is an original, genuine, or officially authorized brand component.
Direct Ram Clamping Plate Mounting
The KJ-10-S does not have a conventional clamping groove at the top. Its mounting plate is positioned against the press brake ram, and the machine’s pressure plate directly grips the front surface of the clamp.
The ram clamping plate dimensions, gripping thickness, contact area, mounting-hole positions, and working height must match the KJ-10-S interface. Machine drawings or accurate mounting measurements should therefore be provided before production.
Mechanical Quick-Clamping Operation
The KJ-10-S uses a fully mechanical locking and releasing structure. It does not require hydraulic pressure, compressed air, an electrical control system, or an additional power unit.
Its manual operating mechanism provides a practical quick-clamping solution for both new press brakes and machines being upgraded from conventional upper tool clamps.
Precision and Manufacturing Quality
Critical mounting, locating, and clamping surfaces are precision-machined to support repeatable upper tool installation. Key dimensional tolerances are controlled within ±0.02 mm, while parallelism and perpendicularity are maintained within 0.02 mm.
This accuracy helps maintain proper alignment between the press brake ram, upper punch, and lower die, contributing to stable and consistent bending results.
The main components are manufactured from 45# carbon steel to provide the strength and rigidity required for frequent tooling changes and regular press brake operation.
Typical Applications
- CNC and conventional hydraulic press brakes
- Compatible AMADA-type press brake configurations
- Double-sided upper tool clamping systems
- Front- and rear-mounted press brake punches
- Vertically loaded upper tooling
- Segmented press brake punches
- Frequent upper tool changeovers
- High-mix, low-volume sheet metal production
- Electrical cabinets and control enclosures
- Metal doors, panels, and equipment housings
- HVAC and ventilation component manufacturing
- Carbon steel and stainless steel fabrication
- Press brake clamping system replacement and upgrades
- Applications requiring a 120 mm clamp working height
Compatibility and Installation Requirements
Compatibility should not be determined by appearance or working height alone. Before ordering, the following information should be checked:
- Press brake make and exact model
- Ram cross-section and mounting dimensions
- Ram clamping plate dimensions
- Mounting-hole positions
- Upper punch tang profile
- Tool safety groove or retention interface
- Front and rear tooling orientation
- Required working height
- Available installation space
- Intended punch segment length and weight
Customers should provide machine drawings, existing clamp dimensions, tooling profiles, or clear installation photographs for technical verification.
Customization and Technical Support
WYS Machinery can evaluate the customer’s press brake ram, clamping plate, upper punch interface, and tooling-change requirements before recommending the KJ-10-S or another suitable clamping solution.
Working height, mounting dimensions, hole positions, plate configuration, tooling interface, and other structural details can be customized according to the actual machine and application.
Trademark and Compatibility Statement
The KJ-10-S is independently designed and manufactured by WYS Machinery. References to AMADA are used solely to describe potential machine or tooling compatibility. WYS Machinery is not affiliated with, authorized by, sponsored by, or an official distributor of AMADA. All trademarks belong to their respective owners.
